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Hydrocarbon hose reels

Chemical compatibility and static electricity before pressure

Diesel, petrol, fuel oil, kerosene: a badly chosen reel does not leak straight away. It degrades from the inside, then fails. The fuel actually dispensed dictates the choice of seals, not the one planned at installation.

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Refuelling a machine with diesel from a site tank fitted with a hose reel
1
Viton rather than NBRPetrol, biofuels and aromatic fuels attack NBR. Viton becomes the rule.
2
Earth continuityDrum, shaft, hose and nozzle must form a conductive assembly connected to earth.
3
Hazardous areasAs soon as the area is classified, the equipment must be certified for it. See our ATEX page.
4
AdBlue apartUrea attacks copper, brass and aluminium: it requires its own reel, in stainless steel.

Our hydrocarbon range

From the top-up station to machine refuelling


Reels in 1/2″ for transfer, in 3/4″ and 1″ for refuelling, with certified versions for hazardous areas.

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Chemical compatibility above all

Fuels attack elastomers. NBR copes correctly with ordinary diesel, but fuels with a high aromatic content, biofuels and petrol require Viton. The symptom of an incompatible seal is always the same: swelling, loss of elasticity, leakage at the swivel joint after a few months of service.

The hose follows the same rule and must carry the compatibility marking corresponding to the fuel actually dispensed.

Static electricity is not a detail

A liquid flowing through a hose generates electrostatic charges, and a fuel is both insulating and flammable. The electrical continuity of the assembly and its connection to earth are therefore safety conditions, not comfort options.

At tanker unloading points, an earthing reel completes the arrangement by connecting the tanker to earth throughout the transfer. It is a separate product, and both are necessary. As soon as the area is classified, the reel must be certified for it: see our ATEX page.

The case of AdBlue

Urea solution is not a hydrocarbon and behaves very differently. It crystallises as it dries and attacks copper, brass and aluminium. A reel intended for AdBlue must therefore exclude these metals in favour of stainless steel — a diesel reel cannot be transposed, despite the proximity of the stations.

Hydrocarbon and AdBlue hose reels in the catalogue

82 références au catalogue GEDO, réparties sur 8 marques. Chaque fiche porte son tableau de références complet.

COXREELS

GEPRO

HANNAY

NEDERMAN

NEWSON GALE

REELCRAFT

SAURO ROSSI

ZECA

Diesel refuelling station fitted with a hose reel

GEDO, multi-brand distributor

The actual fuel, not the one in the specification


Tell us the fuel actually dispensed, the expected flow rate and the area classification if there is one. The real composition of the product determines the seals, and that is what decides the service life of the installation.

Frequently asked questions

Are two reels needed for the liquid phase and the vapour phase?

Not necessarily. On a liquefied petroleum gas delivery vehicle, both lines are necessary but not in the same proportions: the liquid hose, in 1″ to 1″1/2, is heavy and runs the full distance to the tank, whereas the vapour return line works in a smaller diameter and is rarely paid out as far. That is why Hannay offers, with its PBM series, a two-drum machine on a single frame, the liquid drum motorised and the vapour-phase drum on a geared hand crank. You motorise what wears the operator out, you leave the rest manual — and above all you no longer look for two fixing points on an already crowded body, nor try to line up two installations with the access hatches. One point to check at sizing: the capacity of the two drums does not progress in the same ratio from one size to the next, so a long gas line is handled by changing diameter rather than by taking a larger reel.

Is a fuel dispensing reel ordered like a water reel?

No, two points are decided at order and cannot be recovered afterwards. First the choice of swivel-joint seals, which depends on the product dispensed: manufacturers ask for the fuel application to be stated explicitly, failing which the reel leaves with standard seals. Then the rewind mode, because the achievable length depends heavily on it: on Hannay’s spring-rewind series dedicated to LPG, capacity tops out at around 34 m because the spring has to bring back a large-diameter hose, where the same series motorised reach 76 m. Spring reels are therefore aimed at filling stations with many short-distance cycles, motorised reels at home delivery.

NBR or Viton for diesel?

NBR suits ordinary diesel. As soon as petrol, biofuels or fuels with a high aromatic content are involved, Viton is required. When in doubt, choose Viton.

Is an ATEX reel compulsory at a filling station?

It depends on the area classification, established by your explosion protection document. An unloading bay and the immediate surroundings of a dispensing point are frequently classified.

Can the same reel dispense diesel and AdBlue?

No. AdBlue attacks copper, brass and aluminium, and crystallises as it dries. It requires its own reel, dedicated to that single fluid.